Powdertech Surface Science, a leader in powder coating and surface treatment, is experiencing significant expansion marked by substantial investments in advanced technology and infrastructure. This growth comes as the company champions a broader call for a national industrial strategy led by a dedicated Minister for Manufacturing, aimed at strengthening the UK's manufacturing sector.
Recent Developments and Investments
One of the key developments in Powdertech's expansion is the introduction of a new robot into their production line. This investment is primarily driven by the need to enhance quality and operational efficiency. James Grant, Powdertech's Lead Director, explains, "The robot addresses the manual element in our operations that previously introduced variability. By automating this critical process, we aim to achieve greater consistency and uptime, allowing our staff to focus on more complex tasks and strategic initiatives."
In addition to the robotic integration, Powdertech is investing in a new conveyor system for pre-treatment and loading at the factory's far end. This system is designed to enhance safety by minimising interactions between forklifts and personnel, a historically risky area. This investment underscores Powdertech's commitment to creating a safer and more ergonomic work environment, ensuring that manual processes, which are difficult to automate, are conducted more efficiently and safely.
Significant Growth and Efficiency Gains
Powdertech's financial growth has been remarkable, with the company experiencing a 30% increase in size since September of the previous year and doubling in size over the past three years. This expansion is not merely in terms of headcount, which now exceeds 35 employees, but also in terms of efficiency. The company's revenue per employee has reached unprecedented levels, a testament to the strategic investments in technology and staff development. This enhanced efficiency has been pivotal in driving more technical and high-value work, particularly in the aluminium sector where Powdertech specialises.
Drivers of Growth
The surge in demand for Powdertech's services is largely driven by the need for technical assistance from their clients, who require expertise in development and innovation. The company has created a dedicated facility and service called INTRICOAT, designed to deliver precise defect-free, intricate powder coating with powder coat masking for low volume machined components. Powdertech offers a range of services including aluminium and magnesium powder coating, TiZr passivation (a high-performance conversion coating), and their proprietary PowderBond process for joining aluminium to polypropylene with unrivalled bond strength. By continuously investing in both technology and skilled personnel, Powdertech has positioned itself as a critical partner for clients looking to push the boundaries of design and development. This partnership approach has been particularly valuable in sectors like automotive, medical, aerospace, and robotics, where deadlines are stringent and the stakes are high.
Continuous Improvement and Development
Continuous improvement is a core principle at Powdertech, as evidenced by their comprehensive review of operating systems and participation in mastermind groups. James Grant highlights, "We've engaged a consultant to lead a development course for all office and operations staff, resulting in numerous improvement projects across various business areas, including health and safety, efficiency, and delivery."
Supporting UK Manufacturing
Powdertech's growth and success are intrinsically linked to the strength of the UK manufacturing sector. The company is a strong advocate for the "Backing Britain" campaign, which calls for a dedicated industrial strategy led by a Minister for Manufacturing. This initiative aims to ensure that UK manufacturing remains competitive and innovative. For Powdertech, supporting this campaign means encouraging local design and development, particularly in high-end, cutting-edge projects. The company believes that a robust industrial strategy is essential for fostering an environment where technical excellence and innovation can thrive.
Encouraging Careers in Manufacturing
For young people considering a career in manufacturing, Powdertech offers a compelling vision. The company emphasises the tangible impact one can make in the manufacturing sector, particularly within small and medium-sized enterprises (SMEs). Employees at Powdertech are given significant responsibilities and the opportunity to see projects through from start to finish, providing a sense of accomplishment and purpose that is often lacking in other sectors.
Conclusion
Powdertech's ongoing expansion and their advocacy for a national industrial strategy highlight the importance of a strong and vibrant manufacturing sector in the UK. With substantial investments in technology and a commitment to continuous improvement, Powdertech is well-positioned to lead by example, demonstrating how strategic growth and innovation can drive success in the manufacturing industry. By supporting initiatives like the appointment of a Minister for Manufacturing, Powdertech is not only securing its future but also contributing to the broader goal of revitalising UK manufacturing.